Solo Whistle Digital Servo Drive Installation Guide March 2010 (Ver. 1.4) www.elmomc.com
Solo Whistle Installation Guide MAN-SOLWHIIG (Ver. 1.4) 2-1 Chapter 2: Introduction The Solo is an integrated solution designed to simply and effi
Solo Whistle Installation Guide Introduction MAN-SOLWHIIG (Ver. 1.4) 2-2 The Solo Whistle drive is available in two models: The standard model is
Solo Whistle Installation Guide Introduction MAN-SOLWHIIG (Ver. 1.4) 2-3 2.2.5 Communication Options Solo Whistle users can use two communication o
Solo Whistle Installation Guide Introduction MAN-SOLWHIIG (Ver. 1.4) 2-4 2.3 System Architecture Figure 2-1: Solo Whistle System Block Diagram 2.
Solo Whistle Installation Guide Introduction MAN-SOLWHIIG (Ver. 1.4) 2-5 Figure 2-2: Elmo Digital Servo Drive Documentation Hierarchy As depicted
Chapter 3: Installation 3.1 Site Requirements You can guarantee the safe operation of the Solo Whistle drive by ensuring that it is installed in an a
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-2 The part number at the top gives the type designation as follows: Verify
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-3 3.3 Connector Types No. Pins Type Port Function 9 3.5 mm Pitch J1 Powe
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-4 3.4 Motor Power – J8 Pin Signal Function J8/1 PTC Positive Temperature
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-5 3.4.1 Connecting Motor Power Connect the M1, M2, M3 and PE pins on the S
Notice This guide is delivered subject to the following conditions and restrictions: This guide contains proprietary informat
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-6 3.5 Main Power – J1 Pin Signal Function J1/1 VL+ Auxiliary supply input
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-7 3.5.1 Connecting Main Power Power to the Solo Whistle is provided by a 12
3.6 Main Feedback The Main Feedback port is used to transfer feedback data from the motor to the drive. In order to copy the setup to other drives, t
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-9 Figure 3-3: Main Feedback- Incremental Encoder with Digital Hall Sensor C
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-10 Figure 3-5: Main Feedback – Interpolated Analog Encoder with Digital Hal
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-11 Figure 3-7: Main Feedback – Resolver with Digital Hall Sensor Connectio
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-12 Figure 3-8: Main Feedback – Tachometer Feedback with Digital Hall Sensor
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-13 Figure 3-10: Main Feedback – Potentiometer Feedback with Digital Hall Se
3.7 Auxiliary Feedback When using one of the Auxiliary Feedback options, the relevant functionality of the Auxiliary Feedback's ports are softwa
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-15 3.7.2 Main and Auxiliary Feedback Combinations The Main Feedback is alway
Revision History: Ver. 1.0 June 2008 Initial release (MAN- SOLWHIIG.PDF) Ver. 1.1 November 2008 Changed: Front matter, P/N explanations, sticker &
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-16 Auxiliary Feedback: Input Main Feedback YA[4] = 2 (Auxiliary Feedback
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-17 Auxiliary Feedback: Input Main Feedback YA[4] = 0 (Auxiliary Feedback: i
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-18 3.7.3 Auxiliary Feedback: Emulated Encoder Output Option (YA[4]=4) Pin Si
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-19 Figure 3-12: Emulated Encoder Differential Output Diagram
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-20 3.7.4 Auxiliary Feedback: Differential Encoder Input Option (YA[4]=2) Pin
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-21 Figure 3-13: Differential Auxiliary Encoder Input Option Diagram Figur
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-22 3.7.5 Auxiliary Feedback: Differential Pulse-and-Direction Input Option (
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-23 Figure 3-15: Pulse-and-Direction Diagram
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3.8 I/Os The Solo Whistle has four digital inputs, two digital outputs and one
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-25 3.8.1.1 Digital Input 5 V (TTL) Figure 3-16: Digital Input 5 V Connecti
Contents Chapter 1: Safety Information...1-1 1.1 Warnings ...
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-26 3.8.1.2 Digital Input 24 V (PLC) Figure 3-17: Digital Input 24 Connect
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-27 3.8.2 Digital Output Pin Signal Function J2/8 OUT1 Programmable digit
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3.8.3 Analog Input Pin Signal Function J2/10 ANLIN1+ Analog input 1+ J2/11
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-29 3.9 Communications The communication interface may differ according to
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-30 Figure 3-20: RS-232 Connection Diagram 3.9.2 CANopen Communication N
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-31 Pin CANIN Pin CANOUT Signal Function J6/1 J7/1 CAN_GND CAN ground J6/2 J7
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-32 Figure 3-21: CANopen Network Diagram Caution: When installing CANopen
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-33 3.10 Powering Up After the Solo Whistle is connected to its device, it is
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-34 3.12.2 Heat Dissipation Data Heat dissipation is shown in graphically bel
Solo Whistle Installation Guide Installation MAN-SOLWHIIG (Ver. 1.4) 3-35 3.12.3 How to Use the Charts The charts above are based upon theoretical
3.9.2 CANopen Communication... 3-30 3.10 Powering Up ...
Appendix: Solo Whistle Technical Specifications A.1 Features A.1.1 Motion Control Modes • Current/Torque - up to 14 kHz sampling rate • Velocity -
A.1.6 Input/Output • One Analog Input – up to 14-bit resolution • Six programmable Digital Inputs, optically isolated (two of which are fast event
A.1.10 Automatic Procedures • Commutation alignment • Phase sequencing • Current loop offset adjustment • Current loop gain tuning • Current gai
A.2.1 Solo Whistle Power Ratings Feature Units 15/48 20/48 1/60 2.5/60 5/60 10/60 15/60 20/60 1/100 2.5/100 5/100 10/100 15/100 20/100 Minimum suppl
A.3 Environmental Conditions Feature Details Ambient operating temperature 0 °C ~ 40 °C (32 °F ~ 104 °F) Storage temperature -20 °C ~ +85° C ( -4
A.4.2 Velocity Loop Feature Details Controller type PI Velocity control Fully digital Programmable PI and FFW control filters "On-the
A.5 Feedbacks A.5.1 Feedback Supply Voltage The Solo Whistle has two feedback ports (Main and Auxiliary). The drive supplies voltage to the main fee
A.5.2.2 Digital Halls Feature Details Halls inputs HA, HB, HC. Single ended inputs Built in hysteresis of 1 V for noise immunity Input volta
Feature Details Maximum electrical frequency (RPS) 512 revolutions/sec Resolver transfer ratio 0.5 Reference frequency 1/Ts (Ts = sample time in se
A.5.3 Auxiliary Feedback Port (output mode YA[4]= 4) Feature Details Encoder output and main buffered output A, B, Index Differential outputs Q
A.9.4 EMC ... A-15 A.9.5 Workmanship ...
A.5.4 Auxiliary Feedback Port (input mode YA[4]= 2, 0) Feature Details Encoder input, pulse and direction input A, B, Index Differential Inpu
A.6 I/Os The Solo Whistle has 4 Digital Inputs, 2 Digital Outputs and 1 Analog Input. A.6.1 Digital Input Interfaces Feature Details Schematic Diag
A.6.2 Digital Output Interface Feature Details Connector Location Type of output Optically isolated Open collector and open emitter Maximum supp
A.7 Communications Specification Details RS-232 Signals: RxD , TxD , Gnd Full duplex, serial communication for setup and control. Baud Rat
A.9.3 Safety Specification Description In compliance with UL508c Power conversion equipment In compliance with UL840 Insulation coordination, includ
Index A Advanced position control · 2-2 Ambient operating temperature · 3-1 Analog input Cable · 3-28 Auxiliary Feedback cable · 3-14, 3-15 Power su
S Safety · 1-1, A-15 Cautions · 1-2 Standards · 1-3 Site requirements · 3-1 Solo Whistle Initializing · 3-33 Powering up · 3-33 Technical specificatio
Solo Whistle Installation Guide MAN-SOLWHIIG (Ver. 1.4) 1-1 Chapter 1: Safety Information In order to achieve the optimum, safe operation of the So
1.1 Warnings Cleaning after soldering To avoid damage to the product’s acrylic coating, the Solo Whistle drive must not be cleaned after soldering
1.3 Directives and Standards The Solo Whistle drives conform to the following industry safety standards: Safety Standard Item In compliance with UL
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